T-Blog, Your Bearing Wikipedia

It is important for enhancing productivity and profitability, as well as for accident prevention that abnormalities in bearings are detected during operation.Representative detection methods are described in the following section. 1）Noise checking Since the detection of abnormalities in bearings from noises requires ample experience, sufficient training must be given to inspectors. Given this, it is recommended that specific persons be assigned to this work in order to gain this experience.Attaching hearing aids or listening rods on housings is effective for detecting bearing noise. 2）Checking of operating temperature Since this method utilizes change in operating temperature, its application is limited to relatively stable operations.For detection, operating temperatures must be continuously recorded.If abnormalities occur in bearings, operating temperature not only increase but also change irregularly.It is recommended that this method be employed together with noise checking. 3）Lubricant checking This method detects abnormalities from the foreign matter, including dirt and metallic powder, in lubricants collected as samples.This method is recommended for inspection of bearings which cannot be checked by close visual inspection, and large size bearings. Koyo

In selecting bearings, the most important thing is to fully understand the operating conditions of the bearings. The main factors to be considered are listed below: 1.Installation space Bearing can be installed in target equipment When a shaft is designed, its rigidity and strength are considered essential; therefore, the shaft diameter, i.e., bore diameter, is determined at start.For rolling bearings, since wide variety with different dimensions are available, the most suitable bearing type should be selected. 2.Load Load magnitude, type and direction which applied(Load resistance of bearing is specified in terms of the basic load rating, and its value is specified in the bearing specification table.) Since various types of load are applied to bearings, load magnitude, types (radial or axial) and direction of application (both directions or single direction in the case of axial load), as well as vibration and impact must be considered in order to select the proper bearing. The following is the general order for radial resistance ;(deep groove ball bearings < angular contact ball bearings < cylindrical roller bearings < tapered roller bearings < spherical roller bearings) 3.Rational speed Response to rotational speed of equipment in which bearings will be installed(The limiting speed for bearing…

Bearings with diameters between 36 and 169 in. typically cost a lot and have long lead times, forcing end users to keep spare bearings on hand or face extensive downtime should a bearing fail. Therefore, it can make sense to replace a bearing before it degrades. Bearings removed this way often make good candidates for repair or refurbishment. But what qualifies a bearing as repairable? How are repairs carried out? And what kind of results should users expect? Upon receiving a bearing for repair, our company evaluates it and gives the customer a detailed report that suggests one of several approaches. These range from cleaning, verifying clearances, and relubricating the bearing, to replacing major components such as inner or outer races and rolling elements. After cleaning the bearing, we first check the raceway’s integrity by looking for excessive wear or damage. We also measure the surface hardness and perform advanced ultrasonic backscattering to determine the hardened-case depth. These measurements are critical when we must regrind the raceway because enough of the hardened case must remain to support the anticipated ball and roller loads. When customers provide precise loads, we can simply calculate the needed minimum effective-case depth (ECD), usually measured…

Massive rotors in hydroelectric generators, large ball mills, rolling mills, large electric motors, and steam and gas-turbine generators normally operate with great efficiency on oil films in sleeve and thrust bearings. But trouble arises when rotational speed is too low, as it is at starting and stopping, to generate a complete oil film. Then frictional drag and wear increase with metal-to-metal contact between the bearing and rotating shaft. So, how do engineers minimize friction and wear at low speed? The answer is hydraulic lift with pockets that provide oil-film lubrication by lifting a slow-turning shaft off its bearing surface. At low speeds, an auxiliary pumping system with typical pressures of 1,000 to 4,000 psi can float the rotor on an oil film. Once rotational speed reaches the 20 to 30-rpm range, a hydrodynamic bearing operating-fluid film is usually established and can take over the bearing task from the lift pump. To use additional hydraulic lift, designers must carefully calculateoil-feed rates, oil pressures, and bearing lift height. Although the authors suggest engineers follow the general guidelines that follow in both journal and thrust bearings, consulting manufacturer data for specific recommendations is also important. Journal bearings In sleeve journal bearings, pressurized hydraulic…

Caged balls offer several benefits, ranging from minimized wear to reduced maintenance. Let’s look deeper into caged balls, their benefits, and design tips for success. Caged balls are widely deployed in motion systems throughout industry. Whether used in ball bearings, linear guides, or ballscrew actuators, caged balls bring both performance and practicality. The addition of the cage minimizes wear, reduces noise, and extends maintenance intervals. The technology also significantly boosts the lifetime of the device compared to non-cage versions. These attributes have made caged balls the go-to technology for a variety of applications. Bearing cages consist of polymer structures that are molded to precise shapes. When the bearing is assembled, the balls are loaded into the cages. The cage surrounds the balls, separating them from one another. Ball cages provide a number of benefits, including: Minimizing metal-to-metal contact Ensuring orderly ball movement Improving high-speed performance Retaining grease for longer lifetime In an extended durability test of THK’s LM guide, a significant amount of the grease originally packed into the bearing (top) remains after the device runs 8,000 km (bottom). (Courtesy of THK) THK developed caged ball technology and is the premier supplier of caged-ball linear guides and ballscrews in the world….

For instrument bearings, certain special considerations should be emphasized: Heavy press fits should be avoided. Accuracy of mounting surfaces should be equal to accuracy of mating bearing surface. Misalignment for low torque and running accuracy should not exceed 1/4°. Loading across the bearing during assembly should be avoided. Axial positioning: Accurate axial positioning of the shaft relative to the housing requires shoulders, snap rings, or bearing flanges. Shaft and housing shoulders: Diameter of a shaft or housing shoulder must be sufficient to ensure solid seating and support for applied thrust loads, yet small enough to avoid interference with other parts of the bearing. Most manufacturers provide recommended shoulder dimensions for each bearing size. Fit accuracy between shoulder and mounting diameter should be as good as bearing accuracy. The corner between the shoulder and mounting diameter should be undercut because undercutting provides a more accurate machining of the shoulder surface. However, a radius is permissible if proper clearance is allowed. Retaining rings: Certain cautions must be observed with this method: Recommendations as to the groove dimensions should be followed. Locating grooves machined into the shaft or housing must be controlled for squareness of groove face to bearing mounting diameter. Recommended value is 0.0002-in. TIR…

Scoring and wiping are two common causes of oil-film bearing failure. Scoring is characterized by circular parallel grooves on the bearing lining surface and are heavier at the load zone. Wiping results in the displacement of babbitt from one location to another. If you see air-moving equipment, chances are oil-film bearings lie at the heart of centrifugal and axial fans. Serious damage can result to the entire unit should these bearings fail. Therefore, it’s important to identify and determine the causes of bearing failure to keep personnel and equipment safe and prevent costly repairs. Oil-film bearings can fail in several ways. These include scoring, wiping, fretting, overheating, fatigue, and corrosion. In industrial fans, the two most-common failure modes are scoring and wiping. Both failure modes can be identified as circular parallel grooves on the bearing-lining surface. Scoring is primarily caused by contamination while wiping develops from displacement of the babbitt. Scoring The severity of scoring is influenced by particles size, bearing load, shaft-surface finish, and speed. The grooves associated with scoring are on the order of 0.001 to 0.040 in. width and depth. The grooves lie primarily over the load zone of the bearing. In oil-film bearings, a converging wedge of oil…

Approximately 27,000 ceramic tiles cover the exterior of the NASA Space Shuttle—a reusable spacecraft that carries astronauts in a low orbit around Earth. Acting as a thermal barrier to the 1,650°C generated by atmospheric re-entry, the tiles illustrate the impressive resistance of ceramic materials. The impressive properties of ceramics are also being used in bearings. Ceramics are primarily used in bearings due to the material’s corrosion- and temperature-resistant properties. Ceramics are inert, whereas metals are reactive—making ceramics resistant to corrosive materials such as seawater and many chemicals, including acids and alkalis. As ceramic bearings do not corrode, they require less maintenance than their steel alternatives and can be used in highly hostile environments. Unsurprisingly, these corrosion resistant properties allow for ceramic bearings to be used in many industries, ranging from food and chemical production to marine and underwater applications. However, there is some confusion surrounding this topic. Often, what people refer to as ceramic bearings are actually hybrid bearings. So, what’s the difference between full ceramic and hybrid options? Ceramic bearings are resistant to acids and alkalis and used in very corrosive environments.  Ceramic Bearings Full ceramic bearings have ceramic rings and balls, and either a synthetic cage made from…

Thrust bearing are a type of rotary bearing that permits rotation between parts and is designed to support a high axial load while doing so (parallel to the shaft). We specializes in miniature thrust bearings and small thrust bearings. Our ball thrust bearing metric series start with bores as small as 2.0 mm with flat raceways and 3.0 mm with grooved raceways with outside diameters of 6.0 mm and 8.0 mm respectively. Some important factors when selecting thrust bearings: Thrust bearings must be kept in matched sets. The bore (d dimensions) of one washer (smaller) in the set will conform to the specifications. The bore (d dimension) of the mating washer will be ~ .007” larger because it is a clearance hole for the shaft. If you need help in selecting the best thrust ball bearing, thrust roller bearing, or small thrust bearing for your particular application, please remember that design engineering and application assistance are available from us as part of our value-added services designed to make your job easier. AST Bearing

Small to midsize OEMs that now source rotating-equipment products and services through multiple vendors may want to consider using a dedicated, local distributor. Distributors have access to a broad product range and can readily supply related items such as bearings, electric motors, belts, and gearboxes. This simple tactic of consolidating your supply source will immediately provide tangible benefits, including one-stop shopping, a single point of accountability, and the preferred services that often come from a close OEM/distributor business relationship. Moreover, distributors can bring the expertise of their suppliers to your organization, including advanced engineering services, ranging from applications engineering, failure and design-life testing, CAD, and vibration/reliability specifications, as well as assembly and warranty information Case in point: A small OEM that builds rope sheaves used in paper-mill dryer sections had recently changed a bearing spec from two single-row, deep-groove ball bearings to a double-row, angular-contact ball bearing. The update looked great on paper, but end users were reporting a significantly shorter bearing service life. The OEM’s distributor brought in SKF to help solve the problem. SKF engineers reviewed the rope-sheave design with computer programs specifically made to analyze bearing operating temperature, loads, raceway positions, and failure modes. The resulting calculations…